Different industries make use of compressed air. For example, food processing and packing sectors need compressed air to seal food and drinks before transportation. The pharmaceutical sector employs the cleanest air to guarantee that medicine is properly manufactured and not polluted. This blog shares details on how compressed air filters improve air quality and why it is important in industries.
The Importance of Compressed Air Filtration
Contaminated air, caused by the failure to remove water, oil, dust, rust, or other particulate matter at the source, shortens the life of equipment, raises service costs, affects output quality, and may constitute a health risk in specific industries, such as medical.
Therefore, you cannot ignore the importance of compressed air quality. Air filtration is required to remove pollutants in compressed air which can deteriorate equipment and reduce product quality. Without effective filtration, these contaminants can cause machine damage, costly downtime, and quality difficulties, particularly in industries where the air is in close contact with items such as food and medicines.
High-quality compressed air filters safeguard your system, reduce maintenance requirements, and increase energy efficiency by eliminating pressure decreases. Filters also contribute to achieving the desired air quality. Different filters, such as coalescing filters for oil aerosols or particle filters, are utilized depending on the pollutants present.
How Compressed Air Filters Help in Maintaining Air Quality
Various air filters remove particles, oil, and water to increase compressed air quality.
Particulates – Dust and other solid materials are caught using either a dry dust particle filter (which may contain pleated media) or a wet dust filter. An oil aerosol is also effective on damp materials. Coalescing filters are ideal for wet materials because they enable droplets to develop and collect with wrapped media inside the filter.
Water: Liquid water does not require a filter. Instead, it is necessary to install a water separator aftercooler. However, vapor (moisture in the air) requires a refrigerant, desiccant, or membrane drier to catch and remove moisture from compressed air.
Oil – Oil filters, like wet particle oil filters such as oil aerosols or wet dust filters, effectively collect liquid oil. For hydrocarbon vapor, either an oil vapor filter or an activated carbon tower is needed. The most recent filters are finer, such as micro-structured activated carbon filters. Their increased surface area allows for higher absorption rates than typical activated carbon filters.
There is a reason why different sorts of filters exist. Knowledgeable compressed air users must match the filter type to the desired quality level. No one filter or piece of equipment, such as a dryer or aftercooler, can remove all, or even the majority, of possible pollutants. As a result, producing clean air requires a multi-layered method.
What kind of compressed air filters are most effective for preserving air quality?
Compressed air filters are designed to remove different impurities from the air, such as dust, oil, and moisture. Particulate filters, which remove solid particles, coalescing filters for oil aerosols, and activated carbon filters for vapors are among the most common filter types. The appropriate filter is determined by your individual air quality needs as well as the pollutants found in compressed air.
When looking for a compressed air system that matches your demands, it’s crucial to consider all of your alternatives, as well as oil-free systems, to limit the chance of debris in the air.
Conclusion
Numerous economic sectors rely on clean air. This can only be accomplished with the correct equipment and installation; poor air quality is costly in product manufacture, operating equipment, and reduced dependability.
Discuss your compressed air requirements with our staff at GTS Filters & Systems Pvt. Ltd. We are one of the well-known compressed air filter manufacturers, providing high-quality and customized filtration equipment at an affordable price range.